Technical guide · 2026-08-14

Alpha-Beta Titanium

Alpha-beta titanium alloys combine alpha stability with beta-enabled processing and heat-treatment response; Ti-6Al-4V dominates, but ELI chemistry, section response and microstructure change fatigue and toughness acceptance.

01

Definition and boundary

Includes duplex-phase titanium systems; Grade 5 and Grade 23 are related but not interchangeable without product specification, interstitial and property review.

Reference information only: final acceptance is controlled by the ordered product specification, condition, dimensions and certified test results.

02

How the material system works

01

Alpha provides stability while retained/transformed beta aids processing.

02

Solution treatment and aging alter phase fraction and strength.

03

Interstitial cleanliness and defects strongly affect fatigue-critical parts.

03

Representative grades and systems

Grade or systemSelection focusQualification
Ti-6Al-4V Grade 5General alpha-beta titanium alloy.Confirm the governing product specification, delivery condition, section size and acceptance tests before treating designations as interchangeable.
Ti-6Al-4V ELI Grade 23Lower-interstitial variant for toughness-critical duty.Confirm the governing product specification, delivery condition, section size and acceptance tests before treating designations as interchangeable.
Ti-6Al-6V-2SnHigher-strength alpha-beta forging system.Confirm the governing product specification, delivery condition, section size and acceptance tests before treating designations as interchangeable.

04

Properties and trade-offs

01

High specific strength

02

Heat-treatable strength-toughness balance

03

Fatigue sensitivity to surface and defects

05

Product forms and supply conditions

Sheet, plate or stripBar, billet or forgingTube, pipe or machined component

06

Applications and selection

Applications and selection

  • Airframe forgings
  • Aerospace fasteners
  • Medical and energy components

Properties and trade-offs

  • Do not infer ELI from trade name alone.
  • Set microstructure by fatigue, fracture and section need.
  • Coordinate machining damage and surface enhancement.

07

Fabrication, durability and inspection

01

Control beta transus-relative heating.

02

Prevent white layer and abusive grinding.

03

Use qualified stress relief after heavy machining.

08

Procurement checklist

  • State Grade 5 or 23 and form-specific standard.
  • Define melt route, heat treatment and microstructure acceptance.
  • Specify ultrasonic class, test orientation and surface integrity.
Discuss a material requirement

09

Standards, sources and review

Standards and designation context

  • Applicable ASTM B10 titanium product specification
  • Buyer drawing and approved material condition
  • Qualified inspection and certification plan

Authoritative research sources